In the evolving landscape of industrial production, sustainability is no longer a secondary goal but a fundamental driver of innovation. Energy efficiency, waste reduction and eco-compatibility are reshaping how companies design and operate their technologies. In this context, Tapematic, an Italian company based near Milan, has emerged as a reference point for surface treatment and coating solutions that balance performance with environmental responsibility. With more than five decades of experience, Tapematic is proving that “Made in Italy” can be synonymous with both technical excellence and green innovation.
Engineering precision with a sustainable mindset
From cosmetics to pharmaceuticals, automotive to beverage packaging, industries are under growing pressure to reduce environmental impact while maintaining uncompromised quality. Surface finishing plays a crucial role in this challenge, as coating processes have traditionally been resource-intensive and high in energy consumption. Tapematic addresses these challenges with advanced systems such as the PST Line II and the PST Line C, both of which integrate UV spray coating and vacuum metallization technologies.
Unlike conventional varnishing methods that rely on high-temperature curing ovens and solvent-based materials, Tapematic’s UV spray coating offers instant curing, reduced volatile organic compound (VOC) emissions and significant energy savings. For manufacturers, this translates into not only lower operational costs but also measurable progress toward sustainability targets.
CEO Davide Perego emphasizes this approach: “Innovation today must answer two questions at once: how can we produce better, and how can we produce responsibly? At Tapematic, every new system is developed with these goals in mind.”
Reducing energy and material consumption
One of the defining advantages of Tapematic’s technology is its ability to minimize energy requirements. While traditional lines often consume between 100 and 200 kW per hour, Tapematic’s UV-based systems can operate with as little as 20 to 70 kW. This difference has a tangible impact on both the environment and the bottom line, making sustainability an economic as well as ecological benefit.
Material efficiency is another strength. The company’s patented spray technology allows for precise application of UV varnish, reducing overspray and cutting paint consumption by up to two-thirds compared to conventional methods. This efficiency reduces waste, lowers costs, and ensures consistent finishes across complex geometries—a crucial advantage in industries like cosmetics, where packaging design is directly tied to brand perception.
As VP Sales Antonio Scotti notes: “Efficiency is not just a technical metric. It is a way to empower manufacturers to achieve sustainability goals while remaining competitive in global markets.”
Flexibility and adaptability across industries
Sustainability is often linked to flexibility, as manufacturers must be able to adapt quickly to changing market demands without generating waste or inefficiency. Tapematic’s modular approach reflects this need. The PST Line II, for instance, can be configured with different modules—cleaning, pretreatment, base coating, metallization, top coating—depending on the client’s specific workflow. The PST Line C, by contrast, delivers the same process capabilities in a compact, non-modular system suitable for facilities with limited space or smaller output requirements.
Both lines share the same principles of reduced energy consumption, eco-compatibility, and long-lasting coating performance. Their versatility ensures that sustainability is not achieved at the expense of productivity but integrated into every stage of the process.
Tapematic’s IDM II further expands this approach by adding inline decoration modules such as laser engraving and hot stamping. By integrating decoration into the production line, companies can eliminate the need for pre-printed inventory and reduce logistical inefficiencies, further aligning production with green objectives.
Made in Italy, made for the world
Tapematic’s commitment to sustainable innovation is deeply rooted in its Italian identity. From its headquarters in Ornago, the company designs and manufactures every machine in-house, applying rigorous quality standards while drawing on Italy’s long tradition of mechanical engineering. Yet its impact is unmistakably global. Tapematic systems are installed in more than 50 countries, supporting clients in diverse sectors and geographies.
This international presence reflects the universal relevance of sustainability. As environmental regulations tighten worldwide, companies are under increasing pressure to adopt technologies that reduce emissions, energy use and material waste. Tapematic’s systems provide a future-ready response to these demands, ensuring compliance without compromising quality or design possibilities.
In the words of Davide Perego: “Being Italian gives us a legacy of craftsmanship, but being global means adapting that legacy to new challenges. Sustainability is one of those challenges, and it defines the future of industrial manufacturing.”
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